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Profile George J. Fechtmann

43 years of plastics safety and performance.

George J. Fechtmann has seen it all – and the future of plastics is looking strong.

George Fechtmann

George J. Fechtmann, PE
Manager, Principal Engineers
Corporate Fellow, Performance Materials, UL LLC

George Fechtmann currently chairs the William Henry Merrill Society – consisting of UL Corporate Fellows and Distinguished Members of Technical Staff – a select group of technical professionals recognized by both UL and other organizations as leading authorities in their fields of expertise. His field is plastics, and he’s worked for UL in that field for nearly 43 years. 

A hands-on guy – with his finger on the pulse of plastics

In his spare time, George Fechtmann likes to remodel his home. As he puts it, he’s “a do-it-yourself, hands-on kind of guy,” who enjoys combining the frontline knowledge he picks up at hardware stores with the challenge of applying that to his home. Not surprisingly, George’s professional life is not so very different.

Meet George J. Fechtmann, PE. He’s UL’s Manager of Principal Engineers for UL’s Performance Materials division. His expertise is acknowledged throughout the plastics industry, and he actively uses that to advance the cause of public safety throughout the professional community.

Originally educated as an electrical engineer, George went to work for UL directly after university. His first job was to test the safety of electrical power and gardening tools, home appliances, toys and even early video game consoles. In time, he moved over to the testing of TVs and audio equipment and then the components inside the end products – plastic materials, printed wiring boards, insulation systems, tape, tubing and sleeving – using his knowledge of the end products to better assess the safety of the plastics and other components. 

What is it like to work at UL?

“Every day is challenging, but it’s the kind of place where you can really make a difference.”
– George J. Fechtmann, PE

Some people still request the physical Yellow Card

Over the years, George has moved around within UL, from consumer electronics, and restricted substances compliance to business development. But whatever his job, “I always kept my fingers in the pie with plastics,” he says. 

One of his many jobs involved the expansion of the UL Yellow Card, originally a service for salesmen, who would take the little yellow printed cards with them to show to potential customers. Even today, George says, some companies request the printed cards! But most companies instead take advantage of the free online UL iQ™ database. 

What unique service does the UL Yellow Card offer?

“UL is the only one who offers the whole gamut of testing, from flammability testing, to electrical testing, to mechanical testing, to thermal testing.”
– George J. Fechtmann, PE

UL first began to investigate the combustibility of synthetic polymers in the 1940s. The first Yellow Cards measured 3x5 inches (7.62x12.7 cm), and were printed on yellow paper by the same printer as the Chicago yellow pages. They recorded all components certified under UL’s Component Recognition Program, including plastics, switches and other devices intended for use in finished products. By the late 1960s, the Yellow Card also included the UL 94 Flame Rating, the material grade designation, and the manufacturer’s name. 

In 1972 – while George was still studying – UL published the first Yellow Book, a directory which consolidated all client test data, and the predecessor of the current UL iQ™database. So what does the Yellow Card offer manufacturers today? George knows the answer, “The Yellow Card is a badge of honor for customers and manufacturers who are using plastics, because they need the independent third-party test results.” 

What next for plastics?

Things have clearly changed in the plastics industry over 43 years. For George, the biggest change has been the development of new types of plastics: engineering resins with high mechanical strength that can withstand elevated temperatures, carbon-reinforced plastic, liquid crystal polymers, new polyamide material, new epoxies… These new performance materials have dramatically increased their potential applications, and have meanwhile replaced other materials – notably metal – in all product categories.

What does the future hold for plastics? George foresees a greater emphasis on bio-plastics, the use of fewer restricted substances, and more materials engineered for recyclability. “I was visiting a plant in California and they were working on a technology that can separate trash into various recyclable feedstreams. But it doesn’t stop at separating out glass, metal, paper and plastic: it can separate out different generic types of plastic. That’s fantastic!”

Making things work – together

George combines curiosity and open-mindedness with a desire to make the world a little bit better, and a little bit safer – one step at a time. Luckily, he found a place to work where he could ‘be himself’. “UL is a great place to work if you love taking things apart, tinkering with things, improving the safety of things, and working together with industry.” And what does his wife say about all that tinkering and taking apart things at home? “She understands. When we met, we were both working at UL.”

What distinguishes UL from its competitors?

“It used to simply be that we were the safety police. But UL has continued to evolve, and nowadays we are true partners with the manufacturers, sharing the goal of getting their products to market quickly, without compromising safety.”
– George J. Fechtmann, PE